SIX SELECTION QUESTIONS
What should the additive do?
Each family addresses a different formulation or processing problem.
01 / TOUGHNESSImpact modifiers
Impact modifiers are selected to improve toughness in the finished PVC article. CPE, acrylic, ACM and ASA-based options are different material families; their suitability depends on the resin, outdoor exposure, processing method and impact target.
For a useful enquiryTell us the finished product, impact test or service temperature, resin grade, current modifier and weathering requirement.
02 / MELT BEHAVIOURAcrylic processing aids
Processing aids are considered when a PVC compound needs better fusion control, melt strength, surface finish or metal release. They do a different job from impact modifiers, even when both are used in the same formulation.
For a useful enquiryShare the extrusion or calendering process, current resin and additives, output rate, fusion behaviour and surface defects.
03 / CELL STRUCTUREFoam regulators & blowing agents
A foam regulator helps the PVC melt support and control the developing cells. A chemical blowing agent releases gas during processing. The two functions must be assessed together against the temperature profile, target density and cell structure.
For a useful enquiryGive us the foam process, equipment, temperature profile, target density, board or profile thickness and current blowing agent.
04 / HEAT CONTROLCalcium-zinc stabilizers
PVC requires an appropriate stabilization system during thermal processing. Calcium-based systems, including Ca-Zn, are used in a range of pipes, profiles and other products. Suitability depends on the whole formulation and any market-specific requirements.
For a useful enquirySpecify the end product, resin, process temperature, color target, service conditions and any required standard or compliance document.
05 / LUBRICATIONPE & Fischer-Tropsch waxes
Wax selection influences friction at the melt-metal interface, fusion timing and the appearance of the extrudate. PE wax, oxidized PE wax and Fischer-Tropsch wax are not interchangeable without formulation trials.
For a useful enquirySend the current wax type, process, fusion or sticking issue, surface target and any required drop point, viscosity or acid-value range.
06 / COMPOUNDINGRubber modifiers
CPE elastomer and powder nitrile rubber are considered for different rubber or PVC blend systems. The target property, polymer compatibility and curing route should be checked before choosing a grade.
For a useful enquiryTell us the base polymer, mixing and cure process, target physical properties and any existing grade used for comparison.